Automeg Wire Harness Tester

Automatic high voltage wire harness testers
Automatic high voltage wire harness testers are used in a variety of industries, such as aerospace and defence through to rail, and are used to test any equipment which contains a high number of electrical wires, or active components ensuring these pass specified test criteria at the sub-assembly and final stages of construction. These systems ensure the wiring and components are 100% compliant and undamaged, recording every test measurement and aiding diagnosis of detected faults.

The value of High Voltage Wire Harness Test Systems
Cable harnesses or wiring loom manufacturers, must guarantee every harness manufactured is fully tested to a customers individual test specification. Often the only way to comply with these requirements is by using Automatic methods due to the high number of test combinations practically when testing electrical insulation.

Fast automated testing systems provide proof of product quality, without holding up your production processes and have powerful tools to diagnosis faults so they can be rectified quickly.

MK Tests software has extensive diagnostic tools which significantly reduces the time it takes to find errors. Rework is therefore efficient and precise. Automatic testing can reduce the inspection and test bottlenecks, guaranteeing that the cable harness assembly is delivered certified and without fault.

How MK Test Systems can help
Automatic high voltage wire harness test systems offer powerful, flexible, simple to use, industry compliant testing capability. Use these systems to test wire harnesses and electrical panels with components such as multiple diodes, zener diodes, LEDs, Relays, capacitors, switches and circuit breakers.

Features and benefits

• Continuity test and resistance measurement
• Short circuit detection and resistance measurement
• Capacitance measurement
• Inductance measurement
• High voltage insulation resistance measurement

Diagnostics & Reporting

• Automatic retest of failed measurements
• Immediate Pass / Fail indication on screen and on paper report
• Nature of failure diagnostics on screen and on paper report
• Picture/graphical fault messages
• Automatic and manual single-point test modes
• Automatic probe function
• Crossed wire analysis
• Distance to fault indication
• Function test of active assemblies including relays, contactors, actuators, lamps, LEDs

Test Program Creation

• Manual test programming via dropdown menu. Intuitive with no programming language
• AutoLearn the system creates a test program automatically by learning a known good harness
• Flexible single XML test script programming option
• Automatic Program Generation (APG) import your netlists, wiring lists, wire schedules
• Active APG Automatic function test program creation using the active component library
• API Control the system using your own in-house test driver applications

Accuracy levels and high voltage systems to suit your applications. Choose from the wide range of standard specifications models D1500, D2500, F1500, F2500, F3500, T500, T1000, T3500, T8000, T15000. All systems are available in standard rack format, portable format, or distributed switching format. Please contact us to discuss the appropriate model for your application.